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Workshop Manual – Brakes

On-Board Diagnostics

SYSTEM WIRING DIAGRAM [EVP CONTROL UNIT]

FOREWORD [EVP CONTROL UNIT]

DTC INSPECTION [EVP CONTROL UNIT]

CLEARING DTC [EVP CONTROL UNIT]

DTC TABLE [EVP CONTROL UNIT]

DTC C101A:00 [EVP CONTROL UNIT]

DTC C101B:16/C101B:17 [EVP CONTROL UNIT]

DTC C101B:1C [EVP CONTROL UNIT]

DTC C101C:00 [EVP CONTROL UNIT]

DTC C101C:18 [EVP CONTROL UNIT]

DTC C101C:71 [EVP CONTROL UNIT]

DTC C101C:72 [EVP CONTROL UNIT]

DTC C101C:73 [EVP CONTROL UNIT]

DTC C1035:11 [EVP CONTROL UNIT]

DTC C1035:12 [EVP CONTROL UNIT]

DTC C1035:13 [EVP CONTROL UNIT]

DTC C1036:11 [EVP CONTROL UNIT]

DTC C1036:12 [EVP CONTROL UNIT]

DTC C1036:13 [EVP CONTROL UNIT]

DTC P050F:00 [EVP CONTROL UNIT]

DTC U0001:88/U0100:00/U0100:08/U0121:00/U0121:02/U0121:87/U0155:00 [EVP CONTROL UNIT]

DTC U0401:00/U0401:86 [EVP CONTROL UNIT]

DTC U0415:00/U0415:29/U0415:86 [EVP CONTROL UNIT]

DTC U3000:11/U3000:12/U3000:46/U3000:47/U3000:56/U3000:96 [EVP CONTROL UNIT]

DTC U3000:4B [EVP CONTROL UNIT]

DTC U3000:63 [EVP CONTROL UNIT]

DTC U3003:16/U3003:17 [EVP CONTROL UNIT]

PID/DATA MONITOR INSPECTION [EVP CONTROL UNIT]

PID/DATA MONITOR TABLE [EVP CONTROL UNIT]

SIMULATION INSPECTION [EVP CONTROL UNIT]

SIMULATION TABLE [EVP CONTROL UNIT]

On-Board Diagnostics

SYSTEM WIRING DIAGRAM [DSC HU/CM]

FOREWORD [DSC HU/CM]

DTC INSPECTION [DSC HU/CM]

CLEARING DTC [DSC HU/CM]

DTC TABLE [DSC HU/CM]

DTC C0001:01/C0001:49/C0003:01/C0003:49 [DSC HU/CM]

DTC C0002:01/C0002:49/C0004:01/C0004:49 [DSC HU/CM]

DTC C0010:01/C0010:49 [DSC HU/CM]

DTC C0011:01/C0011:49 [DSC HU/CM]

DTC C0014:01/C0014:49 [DSC HU/CM]

DTC C0015:01/C0015:49 [DSC HU/CM]

DTC C0018:01/C0018:49 [DSC HU/CM]

DTC C0019:01/C0019:49 [DSC HU/CM]

DTC C001C:01/C001C:49 [DSC HU/CM]

DTC C001D:01/C001D:49 [DSC HU/CM]

DTC C0020:01/C0020:13/C0020:16/C0020:49/C0020:71/C0020:98 [DSC HU/CM]

DTC C0031:01/C0031:11/C0031:12/C0031:14/C0031:28/C0031:64 [DSC HU/CM]

DTC C0034:01/C0034:11/C0034:12/C0034:14/C0034:28/C0034:64 [DSC HU/CM]

DTC C0037:01/C0037:11/C0037:12/C0037:14/C0037:28/C0037:64 [DSC HU/CM]

DTC C003A:01/C003A:11/C003A:12/C003A:14/C003A:28/C003A:64 [DSC HU/CM]

DTC C0040:64 [DSC HU/CM]

DTC C0044:01/C0044:28/C0044:49/C0044:54 [DSC HU/CM]

DTC C0051:28/C0051:54/C0051:64 [DSC HU/CM]

DTC C0061:28/C0061:54/C0061:64 [DSC HU/CM]

DTC C0062:28/C0062:54/C0062:64 [DSC HU/CM]

DTC C0063:28/C0063:54/C0063:64 [DSC HU/CM]

DTC C006B:68 [DSC HU/CM]

DTC C0082:68 [DSC HU/CM]

DTC C101F:98 [DSC HU/CM]

DTC C1031:64 [DSC HU/CM]

DTC C1109:64 [DSC HU/CM]

DTC C1A77:11/C1A77:12/C1A77:49 [DSC HU/CM]

DTC C1A90:12/C1A90:16 [DSC HU/CM]

DTC C1A95:64 [DSC HU/CM]

DTC U0001:88/U0100:00/U0101:00/U012B:00/U0131:00/U0151:00/U0155:00 [DSC HU/CM]

DTC U0401:00 [DSC HU/CM]

DTC U0402:00 [DSC HU/CM]

DTC U0420:00/U0420:82/U0420:83 [DSC HU/CM]

DTC U0423:82 [DSC HU/CM]

DTC U042C:00/U042C:82/U042C:83 [DSC HU/CM]

DTC U0452:00/U0452:82 [DSC HU/CM]

DTC U2300:54/U2300:55/U2300:56/U2300:64 [DSC HU/CM]

DTC U3000:42/U3000:44/U3000:46/U3000:47/U3000:49/U3000:4A [DSC HU/CM]

DTC U3003:16/U3003:17/U3003:1E [DSC HU/CM]

PID/DATA MONITOR INSPECTION [DSC HU/CM]

PID/DATA MONITOR TABLE [DSC HU/CM]

SIMULATION INSPECTION [DSC HU/CM]

SIMULATION TABLE [DSC HU/CM]

Symptom Troubleshooting

SYSTEM WIRING DIAGRAM [EVP CONTROL UNIT]

FOREWORD [EVP CONTROL UNIT]

SYMPTOM TROUBLESHOOTING [EVP CONTROL UNIT]

ELECTRIC VACUUM PUMP WARNING LIGHT REMAINS ILLUMINATED [EVP CONTROL UNIT]

Symptom Troubleshooting

SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]

FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]

PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)]

SYMPTOM TROUBLESHOOTING [DYNAMIC STABILITY CONTROL (DSC)]

ANY OF THE FOLLOWING LIGHTS ARE NOT ILLUMINATED WITH THE IGNITION SWITCHED ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR DSC OFF INDICATOR LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]

ANY OF THE FOLLOWING LIGHTS REMAIN ILLUMINATED: (ABS WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR DSC OFF INDICATOR LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]

BRAKE SYSTEM WARNING LIGHT REMAINS ILLUMINATED [DYNAMIC STABILITY CONTROL (DSC)]

A MALFUNCTION IN THE SYSTEM EVEN THOUGH THE INDICATOR LIGHT AND WARNING LIGHT ARE NOT ILLUMINATED [DYNAMIC STABILITY CONTROL (DSC)]

ABS OR TCS OPERATES FREQUENTLY/TCS DOES NOT WORK CORRECTLY [DYNAMIC STABILITY CONTROL (DSC)]

DSC OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY [DYNAMIC STABILITY CONTROL (DSC)]

HILL LAUNCH ASSIST (HLA) OPERATES EVEN ON A DOWN SLOPE/HILL LAUNCH ASSIST (HLA) DOES NOT OPERATE ON A SLOPE [DYNAMIC STABILITY CONTROL (DSC)]

General Procedures

GENERAL PROCEDURES (BRAKE)

Conventional Brake System

CONVENTIONAL BRAKE SYSTEM LOCATION INDEX

BRAKE FLUID INSPECTION

BRAKE FLUID AIR BLEEDING

VACUUM LINE INSPECTION

VACUUM HOSE REMOVAL/INSTALLATION

BRAKE PEDAL INSPECTION

BRAKE PEDAL REMOVAL/INSTALLATION

BRAKE SWITCH INSPECTION

MASTER CYLINDER REMOVAL/INSTALLATION

BRAKE FLUID LEVEL SENSOR INSPECTION

POWER BRAKE UNIT INSPECTION

POWER BRAKE UNIT REMOVAL/INSTALLATION

EVP CONTROL UNIT INSPECTION

EVP CONTROL UNIT REMOVAL/INSTALLATION

VACUUM SENSOR 1 INSPECTION

ELECTRIC VACUUM PUMP INSPECTION

ELECTRIC VACUUM PUMP REMOVAL/INSTALLATION

FRONT BRAKE (DISC) INSPECTION

FRONT BRAKE (DISC) REMOVAL/INSTALLATION [WITH SINGLE PISTON CALIPER]

FRONT BRAKE (DISC) REMOVAL/INSTALLATION [WITH 4-POT OPPOSED PISTON CALIPER]

DISC PAD (FRONT) REPLACEMENT [WITH SINGLE PISTON CALIPER]

DISC PAD (FRONT) REPLACEMENT [WITH 4-POT OPPOSED PISTON CALIPER]

CALIPER (FRONT) DISASSEMBLY/ASSEMBLY [WITH SINGLE PISTON CALIPER]

CALIPER (FRONT) DISASSEMBLY/ASSEMBLY [WITH 4-POT OPPOSED PISTON CALIPER]

BRAKE HOSE (FRONT) REMOVAL/INSTALLATION [WITH SINGLE PISTON CALIPER]

BRAKE HOSE (FRONT) REMOVAL/INSTALLATION [WITH 4-POT OPPOSED PISTON CALIPER]

REAR BRAKE (DISC) INSPECTION

REAR BRAKE (DISC) REMOVAL/INSTALLATION

DISC PAD (REAR) REPLACEMENT

CALIPER (REAR) DISASSEMBLY/ASSEMBLY

BRAKE HOSE (REAR) REMOVAL/INSTALLATION

Parking Brake System

PARKING BRAKE SYSTEM LOCATION INDEX

PARKING BRAKE LEVER INSPECTION

PARKING BRAKE LEVER ADJUSTMENT

PARKING BRAKE LEVER REMOVAL/INSTALLATION

FRONT PARKING BRAKE CABLE REMOVAL/INSTALLATION

REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION

PARKING BRAKE SWITCH INSPECTION

Dynamic Stability Control

DSC LOCATION INDEX

DSC HU/CM REMOVAL/INSTALLATION

DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE

DSC HU/CM INSPECTION

FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION

FRONT ABS WHEEL-SPEED SENSOR INSPECTION

REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION

REAR ABS WHEEL-SPEED SENSOR INSPECTION

BRAKE FLUID PRESSURE SENSOR INSPECTION

DSC OFF SWITCH REMOVAL/INSTALLATION

DSC OFF SWITCH INSPECTION

Technical Data

BRAKES TECHNICAL DATA

Maintenance/Service Tools

BRAKES SST