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DTC U0422:86 [ELECTRICAL SUPPLY UNIT (ESU)]

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2016 – MX-5 – Body and Accessories

DTC U0422:86 [ELECTRICAL SUPPLY UNIT (ESU)]

Description

Error signal received from BCM

Detection condition

  • Any of the following conditions is met with the ignition switched ON (engine off or on):

    • The electrical supply unit (ESU) received a headlight LO on request signal error signal from the BCM for 2 s or more.

    • The electrical supply unit (ESU) received a headlight HI on request signal error signal from the BCM for 2 s or more.

    • The electrical supply unit (ESU) detected a mismatch in the following signal combinations received from the BCM for 2 s or more.

      • Headlight variation information signal

      • Headlight LO on request signal

    • The electrical supply unit (ESU) detected a mismatch in the following signal combinations received from the BCM for 2 s or more.

      • Headlight variation information signal

      • Headlight HI on request signal

Fail-safe

Not applicable

Possible cause

  • DTCs are stored in the BCM.

  • BCM connector or terminal malfunction

  • Electrical supply unit (ESU) connector or terminal malfunction

  • Short to ground in wiring harness between BCM terminal 2Y and electrical supply unit (ESU) terminal 2I

  • Short to power supply in wiring harness between BCM terminal 2Y and electrical supply unit (ESU) terminal 2I

  • BCM malfunction

  • Electrical supply unit (ESU) malfunction

Diagnostic Procedure

Step

Inspection

Action

1

VERIFY BCM DTCs

Yes

Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.

(See DTC TABLE [BCM].)

No

Go to the next step.

2

INSPECT BCM CONNECTOR CONDITION

  • Switch the ignition off.

  • Disconnect the negative battery cable.

    (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

  • Disconnect the BCM connector.

  • Inspect the connector engagement and connection condition and inspect the terminals for damage, deformation, corrosion, or disconnection.

  • Is the connector normal?

Yes

Go to the next step.

No

Repair or replace the connector, then go to Step 7.

3

INSPECT ELECTRICAL SUPPLY UNIT (ESU) CONNECTOR CONDITION

  • Disconnect the electrical supply unit (ESU) connector.

  • Inspect the connector engagement and connection condition and inspect the terminals for damage, deformation, corrosion, or disconnection.

  • Is the connector normal?

Yes

Go to the next step.

No

Repair or replace the connector, then go to Step 7.

4

INSPECT LIN COMMUNICATION CIRCUIT BETWEEN BCM AND ELECTRICAL SUPPLY UNIT (ESU) FOR SHORT TO GROUND

  • Verify that the BCM and electrical supply unit (ESU) connectors are disconnected.

  • Inspect for continuity between BCM terminal 2Y (wiring harness-side) and body ground.

  • Is there continuity?

Yes

Refer to the wiring diagram and verify whether or not there is a common connector between BCM terminal 2Y and electrical supply unit (ESU) terminal 2I.

    If there is a common connector:

  • Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.

  • Repair or replace the malfunctioning part.

    If there is no common connector:

  • Repair or replace the wiring harness which has a short to ground.

Go to Step 7.

No

Go to the next step.

5

INSPECT LIN COMMUNICATION CIRCUIT BETWEEN BCM AND ELECTRICAL SUPPLY UNIT (ESU) FOR SHORT TO POWER SUPPLY

  • Verify that the BCM and electrical supply unit (ESU) connectors are disconnected.

  • Connect the negative battery cable.

    (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

  • Switch the ignition ON (engine off or on).

  • Measure the voltage at the BCM terminal 2Y (wiring harness-side).

  • Is the voltage 0 V?

Yes

Go to the next step.

No

Refer to the wiring diagram and verify whether or not there is a common connector between BCM terminal 2Y and electrical supply unit (ESU) terminal 2I.

    If there is a common connector:

  • Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to power supply.

  • Repair or replace the malfunctioning part.

    If there is no common connector:

  • Repair or replace the wiring harness which has a short to power supply.

Go to Step 7.

6

VERIFY IF MALFUNCTIONING LOCATION IS BCM DEPENDING ON REPEATABILITY

Yes

Replace the BCM, then go to the next step.

(See BODY CONTROL MODULE (BCM) REMOVAL/INSTALLATION.)

No

Go to Step 8.

7

VERIFY THAT REPAIRS HAVE BEEN COMPLETED

Yes

Repeat the inspection from Step 1.

Go to the next step.

No

Go to the next step.

8

VERIFY IF OTHER DTCs DISPLAYED

  • Are any other DTCs displayed?

Yes

Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.

(See DTC TABLE [ELECTRICAL SUPPLY UNIT (ESU)].)

No

DTC troubleshooting completed.

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