1. |
Remove the following items;
A. |
Engine cover (A).
(Refer to "Intake and Exhaust system" in
EM group) |
B. |
Air cleaner assembly (B) and air duct
(C) .
(Refer to "Intake and Exhaust system" in
EM group) |
C. |
Battery and battery tray (D).
(Refer to "Charging system" in EE
group) |
D. |
ECM (E).
(Refer to "Engine Control System" in FL
group) |
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2. |
Disconnect the vehicle speed sensor connector
(A). |
3. |
Remove the back up lamp switch connector (B).
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4. |
Remove the ground cable from transaxle
(A).
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5. |
Disconnect the shift cable bracket bolts
(B-3ea) after removing the washer and pin (A).
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6. |
Remove the tube bracket bolt (A).
Tightening
torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~
15.9 lb-ft)
|
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7. |
Remove the transaxle upper mounting bolt
(B-2ea) and the start motor mounting bolt (A-2ea).
Tightening
torque:
(A,B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m,
31.1 ~ 39.8 lb-ft)
|
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8. |
Remove the cowl top cover.
(Refer to "Interior(cowl top cover)" in BD
group.) |
9. |
Using the engine support fixture (Support SST
No.: 09200-2S100/2S200, Adapter SST No.: 09200-4X000, Beam SST No.:
09200-38001/3N000), hold the engine and transaxle assembly safely.
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10. |
Remove the mounting cover (A).
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11. |
Remove the transaxle support mounting bracket
bolts (A-2ea).
Tightening
torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1
~ 79.6 lb-ft)
|
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12. |
Remove the transaxle support mounting bracket
(A).
Tightening
torque:
58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~
57.9 lb-ft)
|
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13. |
Remove the under cover (A).
Tightening
torque:
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~
8.0 lb-ft)
|
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14. |
Remove the drive shaft assembly.
(Refer to "Drive shaft assembly" in DS group.)
|
15. |
Remove the clutch release cylinder assembly
(B) after removing the nuts (A-2ea).
Tightening
torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~
15.9 lb-ft)
|
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16. |
Remove the roll rod support bracket (C) after
removing bolt (A,B).
Tightening
torque:
(A) 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m,
36.2 ~ 50.6 lb-ft)
(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0
kgf.m, 79.6 ~ 94.1 lb-ft)
|
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17. |
Remove the drive shaft cover (A).
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18. |
Remove the brackets (A).
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19. |
Remove the lower mounting bolts (A-3ea, B-2ea)
of lower part of the transaxle, and remove the transaxle assembly by
supporting it with a jack.
Be careful not to damage other system or
parts near by when removing the engine and transaxle
assembly. |
Tightening
torque:
(A) 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~
35.4 lb-ft)
(B) 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~
39.8 lb-ft)
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1. |
Installation is the reverse of removal.
•
|
Adding Manual transaxle fluid.
(Refer to "Manual transaxle
system" in this group)
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