Door Trim Replacement
•
|
Take care not to scratch the door trim
and other parts. |
•
|
Put on gloves to protect your
hands. | |
1. |
Using a screwdriver or remover, remove the
rear door delta inner cover (A).
|
2. |
Using a screwdriver or remover, remove the
rear door inside handle cap (B). |
3. |
After loosening the mounting screws, then
remove the rear door trim (A).
|
4. |
Disconnect the inside handle cage
(A).
|
5. |
Disconnect the power window connector
(A).
|
6. |
Installation is the reverse of
removal.
•
|
Make sure connectors are connected
properly and each rod is connected
securely. |
•
|
Make sure the door lock and opens
properly. |
•
|
Replace any damaged
clips. | | |
Inside Handle Replacement
1. |
Remove the rear door
trim. |
2. |
After loosening the mounting screws, then
remove the rear door inside handle (A).
|
3. |
Installation is the reverse of
removal.
•
|
Replace any damaged
clips. |
•
|
Make sure the door lock and opens
properly. | | |
Glass Replacement
1. |
Remove the following items.
A. |
Rear door delta inner
cover |
|
2. |
After loosening the mounting screws, then
remove the rear door trim seal mounting bracket
(B). |
3. |
Remove the rear door trim seal
(A).
•
|
Replace the door trim seal if it
is
damaged. | |
|
4. |
Remove the rear door belt inside weatherstrip
(A).
|
5. |
Loosen the rear door outside handle mounting
bolts.
Tightening
torque :
7.8 ~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~
8.7lb-ft)
|
|
6. |
Disconnect the rear door outside handle cable
(A).
|
7. |
Remove the rear door outside handle
(A).
|
8. |
Loosen the rear door channel mounting bolt and
nut.
Tightening
torque :
3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3
lb-ft)
|
|
9. |
Remove the rear door channel (A).
|
10. |
Remove the glass mounting hole
plug.
•
|
Use the door switch to align the
mounting hole/bolt with the hole in the
door. |
•
|
If unable to operate the window
motor, remove the motor and align the hole by
hand. |
•
|
Be careful not to drop the glass
and/or scratch the glass surface.
| | |
11. |
Carefully move the glass (A) until you can see
the bolts, then loosen them. Separate the glass from the glass run
and carefully pull the glass out through the window
slot.
Tightening
torque :
7.8 ~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~
8.7lb-ft)
|
|
12. |
Installation is the reverse of
removal.
A. |
Roll the glass up and down to see if it
moves freely without binding. |
B. |
Adjust the glass position as needed.
|
C. |
Replace any damaged
clips. | |
Speaker Replacement
1. |
Remove the rear door
trim. |
2. |
Disconnect the speaker connector
(B). |
3. |
Drill out the rivets to remove the speaker
(A).
|
4. |
Installation is the reverse of
removal.
•
|
Use sheet metal screws to secure
the speaker. |
•
|
Make sure the connector are
connected properly and each rod is connected
securely. |
•
|
Make sure the door lock and opens
properly. |
•
|
Replace any damaged
clips. | | |
Door Power Window Regulator Assembly
Replacement
1. |
Remove the following items.
|
2. |
Loosen the rear door power window regulator
mounting nuts. |
3. |
Disconnect the rear door power window motor
connector (A).
Tightening
torque :
3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3
lb-ft)
|
|
4. |
Remove the rear door power window regulator
assembly (A).
|
5. |
Installation is the reverse of
removal.
•
|
Grease should be applied to areas
where there is rotational parts and
springs. |
•
|
Roll the glass up and down to see
if it move freely without binding.
| | |
Outside Handle Replacement
1. |
Remove the following items.
A. |
Rear door delta inner
cover |
|
2. |
Loosen the rear door outside handle mounting
bolts.
Tightening
torque :
7.8 ~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7
lb-ft)
|
|
3. |
Disconnect the rear door outside handle cable
(A).
|
4. |
Remove the rear door outside handle
(A).
|
5. |
Installation is the reverse of
removal.
•
|
Make sure the door locks/unlocks
and opens/closes
properly. |
•
|
Replace any damaged
clips. | | |
Door Latch Replacement
1. |
Remove the following items.
A. |
Rear door delta inner
cover |
|
2. |
Loosen the rear door channel mounting bolt and
nut.
Tightening
torque :
3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3
lb-ft)
|
|
3. |
Remove the rear door channel (A).
|
4. |
Loosen the rear door latch mounting
screws.
Tightening
torque :
7.8 ~ 10.8N.m (0.8 ~ 1.1kgf.m, 5.8 ~
8.0lb-ft)
|
|
5. |
Remove the rear door latch assembly
(A).
|
6. |
Disconnect the rear door latch connector
(A).
|
7. |
Installation is the reverse of
removal.
•
|
Make sure the connector is
connected properly. |
•
|
Make sure the door locks/unlocks
and opens/closes
properly. |
•
|
Replace any damaged clips.
| | |
Door Side Weaterstrip Replacement
1. |
Detach the clips, then remove the rear door
side weatherstrip (A).
|
2. |
Installation is the reverse the
removal.
•
|
Replace any damaged
clips. | | |
Glass Adjustment
•
|
Check the glass run channel for damage
or deterioration, and replace them if necessary.
| |
1. |
Remove the following items.
A. |
Rear door delta inner
cover |
|
2. |
Carefully move the glass (A) until the glass
mounting bolts are visible, then loosen them.
|
3. |
Check that the glass moves
smoothly. |
Door Striker Adjustment
Make sure the door
latches securely without slamming it. If necessary adjust the striker (A):
The striker nuts are fixed. The striker can be adjusted up or down, and in
or out.
1. |
Loosen the screws (B) just enough for the
striker to move.
Tightening
torque:
(B) : 16.7 ~ 21.6 N.m (1.7 ~
2.2 kgf.m, 12.3 ~ 15.9 lb-ft)
|
|
2. |
Tap on the striker with a plastic hammer to
adjust the striker. The striker will not move much, but will give
some adjustment. |
3. |
Hold the outer handle out, and push the door
against the body to be sure the striker allows a flush fit. If the
door latches properly, tighten the screws and
recheck. |
Door Position Adjustment
•
|
After installing the door, check for a
flush fit with the Body, then check for equal gaps between the
front, rear, and bottom, door edges and the body. Check that
the door and body edges are parallel. before adjusting,
replace the mounting
bolts. | |
1. |
Check that the door and body edges are
parallel.
|
2. |
Place the vehicle on a firm, level surface
when adjusting the doors. |
3. |
Adjust at the hinges (A) :
A. |
Loosen the door mounting bolts slightly,
and move the door in or out until it aligns flush with the
body. |
B. |
Loosen the hinge mounting bolts
slightly, and move the door backward or forward, up or down as
necessary to equalize the
gaps. |
C. |
Place a shop towel on the jack to
prevent damage to the door when adjusting the
door. |
Tightening
torque :
(B)
: 21.6 ~ 26.5 N.m (2.2 ~ 2.7 kgf.m,
15.9 ~ 19.5 lb-ft)
(C) :
34.3 ~ 41.2 N.m (3.5 ~ 4.2 kgf.m, 25.3
~ 30.4 lb-ft)
|
|
4. |
Grease the pivot portions of the hinges
indicated. |
5. |
Check for water
leaks. |