| 1. |
Turn ignition switch OFF and disconnect the
negative (-) battery cable. |
| 2. |
Remove the crash pad lower panel.
(Refer to the Body group - "Crash
Pad") |
| 3. |
Disconnect the stop lamp switch connector
(A).
|
| 4. |
Remove the brake pedal member mounting bolt
(A).
|
| 5. |
Remove the snap pin (A) and clevis pin
(B).
|
| 6. |
Remove the brake pedal member assembly
mounting nuts (A) and then remove the brake pedal
assembly.
|
| 1. |
Check the bushing for
wear. |
| 2. |
Check the brake pedal for bending or
twisting. |
| 3. |
Check the brake pedal return spring for
damage. |
| 4. |
Check the stop lamp switch.
| (1) |
Connect a circuit tester to the
connector of stop lamp switch, and check whether or not there
is continuity when the plunger of the stop lamp switch is
pushed in and when it is
released. |
| (2) |
The stop lamp switch is in good
condition if there is no continuity when plunger(A) is
pushed.
| |
| 1. |
Pre-tighten the bracket fixing bolt (A) in
dash panel.
|
| 2. |
Install the brake booster and brake pedal
member fixing nuts (A) securely.
Tightening
torque:
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~
17.4 lb-ft)
|
|
| 3. |
Tighten the bolt (A) securely in dash
panel.
Tightening
torque:
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~
17.4 lb-ft)
|
|
| 4. |
Install the snap pin (A) and clevis pin
(B).
| •
|
Before installing the pin, apply
the grease to the clevis pin.
|
| •
|
Use a new snap pin whenever
installing.
| | |
| 5. |
Install the stop lamp switch
securely. |
| 6. |
Connect the stop lamp switch connector (A).
|
| 7. |
Adjust the brake pedal height and free
play. |
| 8. |
Check the brake pedal operation after
installing the brake pedal. |
| 9. |
Install the crash pad lower
panel. |
| 10. |
Reconnect the negative (-) battery
cable. |
| Stop lamp switch
clearance adjustment |
If the gap between stop
lamp switch and bracket is not 1.0 ~ 2.0mm(0.04~ 0.08in), conform to
below.
| 1. |
Disconnect the stop lamp switch connector
(A).
|
| 2. |
Pull the locking plate (A) as indicated by the
arrow.
|
| 3. |
Turn stop lamp switch 45° counterclockwise and
remove it.
|
| 4. |
Fix the brake pedal arm and insert fully the
stop lamp switch as hiding contact part.
|
| 5. |
After inserting, turn the stop switch (A) 45°
clockwise, and then assemble locking plate (B) by
pushing.
|
| 6. |
Confirm the gap between stop lamp switch and
bracket.
Stop lamp
clearance:
1.0 ~ 2.0 mm (0.04~ 0.08
in.)
|
|
| 7. |
Connect the stop lamp switch
connector. |
