| 1. |
Remove the front wheel &
tire.
Tightening
torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1
~79.6 lb-ft)
| |
| 2. |
Loosen the hose eyebolt (C) and caliper
mounting bolts (B), then remove the front caliper assembly
(A).
Tightening
torque:
Brake hose to caliper (C):
24.5 ~ 29.4 N.m (2.5 ~ 3.0 kgf.m, 18.1 ~
21.7 lb-ft)
Caliper assembly to knuckle
(B):
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9
~ 72.3 lb-ft)
|
|
| 3. |
Remove the front brake disc by loosening the
screws (A).
|
| 1. |
Loosen the guide rod bolt (B) and pivot the
caliper (A) up out of the way.
Tightening
torque:
21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~
23.1 lb-ft)
|
|
| 2. |
Replace pad shim (D), pad retainers (C) and
brake pads (B) in the caliper carrier (A).
|
| Front Brake Disc
Thickness Check |
| 1. |
Check the brake pads for wear and
fade. |
| 2. |
Check the brake disc for damage and
cracks. |
| 3. |
Remove all rust and contamination from the
surface, and measure the disc thickness at 8 points, at least, of
same distance (5mm) from the brake disc outer circle.
Brake disc
thickness
Standard: 23 mm (0.906 in)
Service limit: 21.4 mm (0.842
in)
Deviation: Less than 0.005 mm (0.0002
in)
|
|
| 4. |
If wear exceeds the limit, replace the discs
and pad assembly left and right of the
vehicle. |
| 1. |
Check the pad wear. Measure the pad thickness
and replace it, if it is less than the specified value.
Pad
thickness
Standard value: 10.5 mm (0.41
in)
Service limit: 2.0 mm (0.0787
in)
| |
| 2. |
Check the damage of pad, backing metal and
contamination with grease.
|
| Front Brake Disc
Runout Check |
| 1. |
Place a dial gauge about 5mm (0.2 in.) from
the outer circumference of the brake disc, and measure the runout of
the disc.
Brake disc
runout
Limit: 0.025 mm (0.001 in.) or less (new
one)
|
|
| 2. |
If the runout of the brake disc exceeds the
limit specification, replace the disc, and then measure the runout
again. |
| 3. |
If the runout does not exceed the limit
specification, install the brake disc after turning it 180° and then
check the runout of the brake disc
again. |
| 4. |
If the runout cannot be corrected by changing
the position of the brake disc, replace the brake
disc. |
| 1. |
Installation is the reverse of
removal. |
| 2. |
Use a SST (09581-11000) when installing the
brake caliper assembly.
|
| 3. |
After installation, bleed the brake system.
(Refer to Brake system
bleeding) | |
