1. |
Disconnect the battery (-)terminal (A) and
then (+)terminal (B).
|
2. |
Remove the air duct and air cleaner assembly.
(Refer to Engine Mechanical System - "Air
Cleaner") |
3. |
Remove the battery mounting bracket and the
insulation pad, and then remove the battery (A).
|
4. |
Disconnect the ECM connector (A), and then
remove ECM (B) after removing the
bolts/nut. |
5. |
Remove the battery tray (C) after removing the
bolts.
|
1. |
Install in the reverse order of removal.
Battery
(-)terminal installation: 4.0 ~ 6.0
N.m (0.4 ~ 0.6 kgf.m, 3.0 ~ 4.4 lb-ft)
Battery
(+)terminal installation: 7.8 ~ 9.8
N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
Battery
mounting bracket and the insulation pad
installation: 8.8 ~ 13.7 N.m (0.9 ~
1.4 kgf.m, 6.5 ~ 10.1 Ib-ft)
ECM bracket
installation bolts/nut: 9.8 ~ 11.8 N.m
(1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Battery tray
installation bolts: 8.8 ~ 13.7 N.m
(0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 Ib-ft)
|
•
|
When installing the battery, fix
the mounting bracket on the tray correctly.
| |
•
|
ISG (Idle stop & go) system
equipped vehicle always use the AGM battery only. If
flooded battery has installed, this can potentially lead
to engine electrical trouble or ISG system error.
|
•
|
Replace same capacity of the AGM
battery. | |
•
|
Ensure an AGM battery is
fitted. |
•
|
In all cases, an AGM battery must
be installed and registered in the vehicle for the ISG
function to work perfectly.
|
•
|
The vehicle with the new battery
must be placed in the ignition switch OFF and door
closed, hood switch OFF state for at least 4 hours.
|
•
|
ISG system’s stabilization may
take 4 hours after new battery
installation. |
•
|
ISG function is operates about 4
hours later and 2 times cranking by user.
But first 25 times, the ISG
function can operates regardless of ISG system stability
for ISG function operating
check. | |
•
|
Do not open the AGM battery.
The AGM battery must not be opened
under any circumstances as the introduction of oxygen
from the air will cause the battery to lose its chemical
equilibrium and rendered
non-operational. | | |
Vehicle parasitic current inspection
|
1. |
Turn the all electric devices OFF, and then
turn the ignition switch OFF. |
2. |
Close all doors except the engine hood, and
then lock all doors.
(1) |
Disconnect the hood switch
connector. |
(3) |
Close the doors or remove the door
switches. | |
3. |
Wait a few minutes until the vehicle’s
electrical systems go to sleep mode.
•
|
For an accurate measurement of a
vehicle parasitic current, all electriacl systems should
go to sleep mode. (It takes at least one hour or at most
one day.) However, an approximate vehicle parasitic
current can be measured after 10~20
minutes. | | |
4. |
Connect an ammeter in series between the
battery (-) terminal and the ground cable, and then disconnect the
clamp from the battery (-) terminal slowly.
•
|
Be careful that the lead wires of
an ammeter do not come off from the battery (-) terminal
and the ground cable to prevent the battery from being
reset. In case the battery is reset, connect the battery
cable again, and then start the engine or turn the
ignition switch ON for more than 10 sec. Repeat the
procedure from No. 1.
To prevent the battery from being
reset during the inspection,
|
1) |
Connect a jump cable between the
battery (-) terminal and the ground
cable. |
2) |
Disconnect the ground cable from
the battery (-) terminal.
|
3) |
Connect an ammeter between the
battery (-) terminal and the ground
cable. |
4) |
After disconnecting the jump
cable, read the current value of the ammeter.
| |
|
5. |
Read the current value of the ammeter.
A. |
If the parasitic current is over the
limit value, search for abnormal circuit by removing a fuse
one by one and checking the parasitic current.
|
B. |
Reconnect the suspected parasitic
current draw circuit fuse only and search for suspected unit
by removing a compoconnected with the circuit one by one until
the parasitic draw drops below limit
value. |
Limit value
(after 10~20 min.) : Below 50mA
|
|
1. |
Make sure the ignition switch and all
accessories are in the OFF
position. |
2. |
Disconnect the battery cables (negative
first). |
3. |
Remove the battery from the
vehicle.
•
|
Care should be taken in the event
the battery case is cracked or leaking, to protect your
skin from the electrolyte.
Heavy rubber gloves (not the
household type) should be wore when removing the
battery. | |
|
4. |
Inspect the battery tray for damage caused by
the loss of electrolyte. If acid damage is present, it will be
necessary to clean the area with a solution of clean warm water and
baking soda. Scrub the area with a stiff brush and wipe off with a
cloth moistened with baking soda and water.
|
5. |
Clean the top of the battery with the same
solution as described above. |
6. |
Inspect the battery case and cover for cracks.
If cracks are present, the battery must be
replaced. |
7. |
Clean the battery posts with a suitable
battery post tool. |
8. |
Clean the inside surface of the terminal
clamps with a suitable battery cleaning tool. Replace damaged or
frayed cables and broken terminal
clamps. |
9. |
Install the battery in the
vehicle. |
10. |
Connect the cable terminals to the battery
post, making sure tops of the terminals are flush with the tops of
the posts . |
11. |
Tighten the terminal nuts
securely. |
12. |
Coat all connections with light mineral grease
after tightening.
•
|
When batteries are being charged,
an explosive gas forms beneath the cover of each cell.
Do not smoke near batteries being charged or which have
recently been charged. Do not break live circuit at the
terminals of batteries being charged.
A spark will occur when the
circuit is broken. Keep open flames away from
battery. | | | |