VELOSTER(FS) >2013 > G 1.6 T-GDI > Engine Mechanical System > General Information>Specifications  
Specifications
Description
 Specifications
 Limit
Except Europe
General
Type
 In-line, DOHC
 　
Number of cylinders
 4
 　
Bore
 77mm (3.0315in)
 　
Stroke
 85.44mm (3.3638in)
 　
Total displacement
 1,591 cc (97.09 cu.in)
 　
Compression ratio
 9.5 : 1
 　
Firing order
 1-3-4-2
 　
Valve timing
Intake valve
 Opens
 ATDC 8°/BTDC 42°
 　
Closes
 ABDC 69°/ABDC 19°
 　
Exhaust valve
 Opens
 BBDC 40°/BBDC 0°
 　
Closes
 ATDC 3°/ATDC 43°
 　
Cylinder head
Flatness of gasket surface
 Less than 0.05mm (0.0020in) for total area
Less than 0.02mm (0.0008in) for a section of 100mm (3.9370in) X 100mm (3.9370in)
 　
Camshaft
Cam height
 Intake
 44.15mm (1.7382in)
 　
Exhaust
 42.90mm (1.6889in)
 　
Journal outer diameter (Intake, Exhaust)
 22.964 ~ 22.980mm (0.9041 ~ 0.9047in)
 　
Camshaft cap oil clearance
 0.027 ~ 0.058mm (0.0011 ~ 0.0023in)
 0.1mm (0.0039in)
End play
 0.10 ~ 0.20mm (0.0039 ~ 0.0079in)
 　
Valve
Valve length
 Intake
 93.15mm (3.6673in)
 　
Exhaust
 92.60mm (3.6457in)
 　
Stem outer diameter
 Intake
 5.465 ~ 5.480mm (0.2152 ~ 0.2157in)
 　
Exhaust
 5.458 ~ 5.470mm (0.2149 ~ 0.2154in)
 　
Face angle
 45.25° ~ 45.75°
 　
Thickness of valve head (margin)
 Intake
 1.10mm (0.0433in)
 0.8mm (0.0315in)
Exhaust
 1.26mm (0.0496in)
 1.0mm (0.0394in)
Valve stem to valve guide clearance
 Intake
 0.020 ~ 0.047mm (0.0008 ~ 0.0019in)
 0.10mm (0.0039in)
Exhaust
 0.030 ~ 0.054mm (0.0012 ~ 0.0021in)
 0.15mm (0.0059in)
Valve guide
Length
 Intake
 40.3 ~ 40.7mm (1.5866 ~ 1.6024in)
 　
Exhaust
 40.3 ~ 40.7mm (1.5866 ~ 1.6024in)
 　
Valve spring
Free length
 45.1mm (1.7756in)
 　
Out of squareness
 Less than 1.5°
 　
Cylinder block
Cylinder bore
 77.00 ~ 77.03mm (3.0315 ~ 3.0327in)
 　
Flatness of gasket surface
 Less than 0.05mm (0.0020in) for total area
Less than 0.02mm (0.0008in) for a section of 100mm (3.9370in) X 100mm (3.9370in)
 　
Piston
Piston outer diameter
 76.97 ~ 77.00mm (3.0303 ~ 3.0315in)
 　
Piston to cylinder clearance
 0.020 ~ 0.040mm (0.0008 ~ 0.0016in)
 　
Ring groove width
 No. 1 ring groove
 1.23 ~ 1.25mm (0.0484 ~ 0.0492in)
 1.26mm (0.0496in)
No. 2 ring groove
 1.53 ~ 1.55mm (0.0602 ~ 0.0610in)
 1.26mm (0.0496in)
Oil ring groove
 2.01 ~ 2.03mm (0.0791 ~ 0.0799in)
 2.05mm (0.0807in)
Piston ring
Side clearance
 No.1 ring
 0.04 ~ 0.08mm (0.0016 ~ 0.0031in)
 0.1 mm (0.0039in)
No.2 ring
 0.04 ~ 0.08mm (0.0016 ~ 0.0031in)
 0.1 mm (0.0039in)
Oil ring
 0.02 ~ 0.06mm (0.0008 ~ 0.0024in)
 0.2 mm (0.0079in)
End gap
 No. 1 ring
 0.14 ~ 0.28mm (0.0055 ~ 0.0110in)
 0.30mm (0.0118in)
No. 2 ring
 0.30 ~ 0.45mm (0.0118 ~ 0.0177in)
 0.50mm (0.0197in)
Oil ring
 0.20 ~ 0.40mm (0.0079 ~ 0.0157in)
 0.80mm (0.0315in)
Piston pin
Piston pin outer diameter
 19.997 ~ 20.000mm (0.7872 ~ 0.7874in)
 　
Piston pin hole inner diameter
 20.004 ~ 20.010mm (0.7875 ~ 0.7877in)
 　
Piston pin hole clearance
 0.004 ~ 0.013mm (0.0001 ~ 0.0005in)
 　
Connecting rod small end hole inner diameter
 20.005 ~ 20.016mm (0.7875 ~ 0.7880in)
 　
Connecting rod
Connecting rod big end inner diameter
 45.000 ~ 45.018mm (1.7717 ~ 1.7724in)
 　
Connecting rod bearing oil clearance
 0.018 ~ 0.036mm (0.0007 ~ 0.0014in)
 0.060mm (0.0024in)
Side clearance
 0.10 ~ 0.25mm (0.0039 ~ 0.0098in)
 0.35m (0.0138in)
Crankshaft
Main bearing oil clearance
 No. 1, 2, 3, 4, 5
 0.0006 ~ 0.024mm (0.0002 ~ 0.0009in)
 0.05mm (0.0020in)
End play
 0.05 ~ 0.25mm (0.0020 ~ 0.0098in)
 0.3mm (0.0118in)
Engine oil
Oil quantity
 Total
 4.9 L (1.29 U.S.gal., 5.17 U.S.qt., 4.30 lmp.qt.)
 When replacing a short engine or a block assembly
Oil pan
 4.2 L (1.10 U.S.gal., 4.43 U.S.qt., 1.10 lmp.qt.)
 　
Drain and refill
 4.5 L (1.18 U.S.gal., 4.75 U.S.qt., 3.95 lmp.qt.)
 Including oil filter
Oil grade
 Recommendation
 ACEA A5 or above
 (ZIC LD 5W-30, KIXX G1 LL, QUARTZ HKS G-310, QUARTZ INEO MC3 5W-30, HELIX ULTRA AH-E 5W-30, HELIX ULTRA 5W-40, TITAN SUPERSYN LONG LIFE 5W-30/40)
SAE viscosity grade
 5W-30, 5W-40
 　
Oil pressure (at 1000rpm)
 100kPa (1.0kg/cm², 14.5psi) or above
 Oil temperature in oil pan : 110±2°C (230± 36°F)
Cooling system
Cooling method
 Forced circulation with cooling fan
 　
Coolant quantity
 6.1 L (1.61 U.S.gal., 6.44 U.S.qt., 5.36 lmp.qt.)
5.9 L (1.55 U.S.gal., 6.23 U.S.qt., 5.18 lmp.qt.)
 　
Thermostat
 Type
 Wax pellet type
 　
Opening temperature
 82 ± 1.5°C (179.6 ± 2.7°F)
 　
Full opening temperature
 95°C (203°F)
 　
Radiator cap
 Main valve opening pressure
 93.16 ~ 122.58kpa
(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)
 　
Vacuum valve opening pressure
 MAX. 6.86 kpa(0.07kgf/cm², 1.00 psi)
 　
Water temperature sensor
Type
 Thermister type
 　
Resistance
 20°C (68°F)
 2.45±0.14 kΩ
 　
80°C (176°F)
 0.3222 kΩ
 　

Tightening Torques
Item
 Quantity
 N.m
 kgf.m
 lb-ft
Engine mounting
Engine mounting bracket to body fixing bolt
 3
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Engine mounting support bracket to engine mounting insulator fixing nut
 1
 63.7 ~ 83.4
 6.5 ~ 8.5
 47.0 ~ 61.5
Engine mounting support bracket to engine support bracket fixing bolt
 1
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Engine mounting support bracket to engine support bracket fixing nut
 2
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Transaxle mounting bracket to body fixing bolt
 3
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Transaxle mounting insulator to transaxle mounting support bracket fixing bolt
 2
 88.3 ~ 107.9
 9.0 ~ 11.0
 65.1 ~ 79.6
Roll rod bracket to sub frame fixing bolt
 2
 49.0 ~ 63.7
 5.0 ~ 6.5
 36.2 ~ 47.0
Roll rod insulator to roll rod mounting support bracket fixing nut
 1
 107.9 ~ 127.5
 11.0 ~ 13.0
 79.6 ~ 94.0
Timing system
Timing chain and oil pump assembly cover bolt (M6×20)
 10
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M6×38)
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M6×70)
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain and oil pump assembly cover bolt (M8×22)
 3
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Idler pulley assemlby bolt
 1
 42.2 ~ 53.9
 4.3 ~ 5.5
 31.1 ~ 39.8
Timing chain tensioner arm bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Timing chain guide bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Crankshaft pulley bolt
 1
 [47.0 ~ 50.9] + [38°~ 42°]
 [4.8 ~ 5.2] + [38°~ 42°]
 [34.7 ~ 37.6] + [38°~ 42°]
Engine support bracket bolt
 4
 29.4 ~ 41.1
 3.0 ~ 4.2
 21.6 ~ 30.3
Timing chain tensioner bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Cylinder head
Ignition coil bolt
 4
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
High pressure fuel pipe nut 
 2
 25.5 ~ 31.4
 2.6 ~ 3.2
 18.8 ~ 23.1
High pressure fuel pump bolt 
 2
 12.7 ~ 14.7
 1.3 ~ 1.5
 9.4 ~ 10.8
Cylinder head cover bolt
 19
 [3.9~5.9] + [7.8~9.8]
 [0.4~0.6] + [0.8~1.0]
 [2.9~4.3] + [5.8~7.2]
Camshaft bearing cap bolt (M6)
 18
 [5.9] + [11.8~13.7]
 [0.6] + [1.2~1.4]
 [4.3] + [8.7~10.1]
Camshaft bearing cap bolt (M8)
 4
 18.6 ~ 22.6
 1.9 ~ 2.3
 13.7 ~ 16.6
Cylinder head bolt
 10
 [29.4] + [90°] + [90°]
 [3.0] + [90°] + [90°]
 [21.7] + [90°] + [90°]
CVVT assembly mounting bolt
 2
 63.7 ~ 73.5
 6.5 ~ 7.5
 47.0 ~ 54.2
OCV (Oil control valve) bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Exhaust OCV (Oil control valve) adaptor bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Cylinder block
Engine support bracket bolt
 4
 29.4 ~ 41.2
 3.0 ~ 4.2
 21.7 ~ 30.4
Ladder frame bolt
 13
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Connecting rod cap bolt
 8
 [17.7~21.6] + [88~92°]
 [1.8~2.2] + [88~92°]
 [13.0~15.9] + [88~92°]
Crankshaft main bearing cap bolt
 10
 [19.6] + [90°]
 [2.0] + [90°]
 [14.5] + [90°]
Flywheel bolts (M/T)
 6
 71.6 ~ 75.5
 7.3 ~ 7.7
 52.8 ~ 55.7
Drive plate bolts (A/T)
 6
 71.6 ~ 75.5
 7.3 ~ 7.7
 52.8 ~ 55.7
Lubrication system
Oil filter
 1
 11.8 ~ 15.7
 1.2 ~ 1.6
 8.7 ~ 11.6
Oil pan bolt
 11
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Oil pan drain plug
 1
 34.3 ~ 44.1
 3.5 ~ 4.5
 25.3 ~ 32.5
Oil screen bolt
 2
 19.6 ~ 26.5
 2.0 ~ 2.7
 14.5 ~ 19.5
Oil pressure switch
 1
 7.8 ~ 11.8
 0.8 ~ 1.2
 5.8 ~ 8.7
Oil level gauge assembly mounting bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Cooling system
Water pump pulley bolt
 4
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Water pump bolt
 5
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Water temperature control assembly mounting bolt
 3
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Water inlet fitting nut
 2
 18.6 ~ 23.5
 1.9~ 2.4
 13.7 ~ 17.4
Heater pipe mounting bolt (M6)
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Heater pipe mounting nut
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Heater pipe mounting bolt (M8)
 1
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Engine coolant temperature sensor (ECTS)
 1
 29.4 ~ 39.2
 3.0 ~ 4.0
 21.7 ~ 28.9
Intake and exhaust system
Air intake hose clamp bolt
 2
 2.9 ~ 4.9
 0.3 ~ 0.5
 2.2 ~ 3.6
Air cleaner asembly bolt
 2
 7.8 ~ 9.8
 0.8 ~ 1.0
 5.8 ~ 7.2
Electronic throttle control (ETC) module bolt
 4
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Intake manifold nut
 2
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.4
Vacuum pipe mounting bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Turbo manifold module heat protector mounting bolt
 3
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Cylinder head cover heat protector mounting bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Turbo charger oil drain pipe bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Turbo charger oil drain pipe nut
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Turbo charger oil feed pipe bolt
 2
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Turbo charger oil feed pipe eyebolt
 1
 11.7 ~ 17.6
 1.2 ~ 1.8
 8.6 ~ 13.0
Turbo charger pipe & hose bolt
 1
 9.8 ~ 11.8
 1.0 ~ 1.2
 7.2 ~ 8.7
Turbo charger water pipe & hose eyebolt
 2
 26.4 ~ 32.3
 2.7 ~ 3.3
 19.5 ~ 23.8
Turbo manifold module mounting nut
 9
 35.3 ~ 41.1
 3.6 ~ 4.2
 26.0 ~ 30.3
Turbo charger coupler mounting nut
 3
 35.3 ~ 41.1
 3.6 ~ 4.2
 26.0 ~ 30.3
Intake pipe stay mounting bolt (M8)
 6
 18.6 ~ 23.5
 1.9 ~ 2.4
 13.7 ~ 17.3
Intake pipe stay mounting bolt(M10)
 1
 29.4 ~ 34.3
 3.0 ~ 3.5
 21.6 ~ 25.3
Intake pipe mounting bolt
 1
 29.4 ~ 34.3
 3.0 ~ 3.5
 21.6 ~ 25.3
Intake pipe mounting nut
 2
 35.3 ~ 41.1
 3.6 ~ 4.2
 26.0 ~ 30.3
Intercooler inlet pipe mounting bolt
 2
 19.6 ~ 26.4
 2.0 ~ 2.7
 14.4 ~ 19.5
Catalytic convertor mounting nut
 2
 49.0 ~ 53.9
 5.0 ~ 5.5
 36.1 ~ 39.7
Muffler monting nut
 4
 39.2 ~ 58.8
 4.0 ~ 6.0
 28.9 ~ 43.4