| 1. |
Remove the engine
cover. |
| 2. |
Disconnect the battery negative terminal.
|
| 3. |
Disconnect the air intake
hose(A).
Tightening
torque :
2.9 ~ 4.9 N.m (0.3 ~ 0.5kgf.m, 2.0 ~ 3.6
lb-ft)
|
|
| 4. |
Remove the turbo charger actuator solenoid
valve(A).
|
| 5. |
Remove the catalytic convertor.
(Refer to Intake and Exhaust System -
"Muffler") |
| 6. |
After installing the jack on the edge of oil
pan, remove the engine mounting support bracket and drop the engine
down a little bit. |
| 7. |
Install the jack to the edge of upper oil pan
to support the engine. |
| 8. |
Remove the intake pipe stay(A).
Tightening
torque
M8 Bolt :
18.6 ~ 23.5 N.m (1.9 ~ 2.4kgf.m, 13.7 ~
17.4 lb-ft)
M10 Bolt :
29.4 ~ 34.3 N.m (3.0 ~ 3.5kgf.m, 21.6 ~
25.3 lb-ft)
| |
| 9. |
Remove the intake pipe(B) and
gasket.
Tightening
torque
Bolt :
29.4 ~ 39.2N.m (3.0 ~ 4.0 kgf.m, 21.6 ~
28.9 lb-ft)
Nut :
35.3 ~ 41.1 N.m (3.6 ~ 4.2 kgf.m, 26.0 ~
30.3 lb-ft)
|
|
| 10. |
Remove the turbo charger water pipe &
hose(A).
Tightening
torque
Flange Bolt :
9.8 ~ 11.8N.m (1.0 ~ 1.2 kgf.m, 7.2 ~
8.7 lb-ft)
Eye Nut :
26.4 ~ 32.3 N.m (2.7~ 3.3 kgf.m, 19.5 ~
32.3 lb-ft)
|
|
| 11. |
Remove the turbo manifold module heat
protect(A).
Tightening
torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2 kgf.m, 7.2 ~
8.7 lb-ft)
|
|
When installing, temporarily tighten the
bolt and then completely tighten to specified
torque. | |
| 12. |
Remove the turbo charger
coupler(A).
Tightening
torque :
35.3 ~ 41.1N.m (3.6 ~ 4.2 kgf.m, 20.0 ~
30.3 lb-ft)
|
|
| 13. |
Remove the turbo charger oil feed
pipe(A).
Tightening
torque
M6 Bolt :
9.8 ~ 11.8N.m (1.0 ~ 1.2 kgf.m, 7.2 ~
8.7 lb-ft)
Eye Nut :
11.8 ~ 17.6 N.m (1.2 ~ 1.8 kgf.m, 8.7 ~
41.1 lb-ft)
|
|
When installing, completely remove the
oil from assembly part and be careful not to enter any
dust.
When installing the eye bolt, be careful
to not contact with the stopper to the compressor
housing. | |
| 14. |
Remove the turbo charger oil drain
pipe(A).
Tightening
torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2 kgf.m, 7.2 ~
8.7 lb-ft)
|
|
When installing, completely remove the
oil from assembly
part. | |
| 15. |
Remove the turbo charger stay(A).
Tightening
torque :
49.0 ~ 53.9N.m (5.0 ~ 5.5 kgf.m, 36.1 ~
39.7 lb-ft)
|
|
When installing, temporarily tighten the
bolt in picture order and completely tighten the bolt as
specified torque in
order. | |
| 16. |
Remove the turbo manifold module and
gasket.
Tightening
torque :
35.3 ~ 41.1N.m (3.6 ~ 4.2 kgf.m, 26.0 ~
30.3 lb-ft)
|
|
When installing, you should assemble it
toward the coating side(black).
|
|
When installing, temporarily tighten the
nut in picture order and completely tighten the bolt as
specified torque in order.
| |
| 17. |
Install in the reverse order of removal.
|
When installing, replace with a new
gasket.
If the oil feed pipe and hose is
damaged, the turbocharger could be damaged because
turbocharger oil supply is not good. Be careful to not
crush. | | |
