---

id098008744800

Symbol Mark

am3zzb00000549

Installation Procedure

4SD

1.When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.Drill holes for the plug welding before installing the new parts.

3.After temporarily installing new parts, make sure the related parts fit properly.

4.Apply the weld bond to the positions shown in the figure.

Note

• For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	• 25°C {77°F}:1,440 • 120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	• 25°C {77°F}:1,440 • 60°C {140°F}:90

am3zzb00000488

5.Plug welds in the 27 locations in area A shown in the figure and install the hinge pillar (inner).

am3zzb00000489

6.Plug welds in the 3 locations in area B shown in the figure and install the front pillar (inner).

am3zzb00000490

7.Plug welds in the 14 locations in area C shown in the figure from the interior and install the front pillar upper reinforcement.

am3zzb00000491

8.Apply the weld bond to the position shown in the figure.

Note

• For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	• 25°C {77°F}:1,440 • 120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	• 25°C {77°F}:1,440 • 60°C {140°F}:90

am3zzb00000497

9.Plug welds in the 20 locations in area D shown in the figure and install the hinge reinforcement.

am3zzb00000492

10.Plug welds in the 7 locations in area E shown in the figure.

11.Plug welds in the 4 locations in area F shown in the figure and install the front pillar reinforcement (upper).

am3zzb00000493

12.Cut and join the 2 locations in area G shown in the figure.

am3zzb00000494

13.Plug welds in the 100 locations in area H shown in the figure and install the cabin side frame (outer) (front pillar (outer).

am3zzb00000495

14.Apply the body sealer to the position shown in the figure.

am3zzb00000452

15.Plug welds in the 44 locations in area I shown in the figure.

16.Spot welds in the 36 locations in area J shown in the figure and install the roof panel.

am3zzb00000496

5HB

1.When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.Drill holes for the plug welding before installing the new parts.

3.After temporarily installing new parts, make sure the related parts fit properly.

4.Apply the weld bond to the positions shown in the figure.

Note

• For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	• 25°C {77°F}:1,440 • 120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	• 25°C {77°F}:1,440 • 60°C {140°F}:90

am3zzb00000488

5.Plug welds in the 27 locations in area A shown in the figure and install the hinge pillar (inner).

am3zzb00000489

6.Plug welds in the 3 locations in area B shown in the figure and install the front pillar (inner).

am3zzb00000490

7.Plug welds in the 14 locations in area C shown in the figure from the interior and install the front pillar upper reinforcement.

am3zzb00000491

8.Apply the weld bond to the position shown in the figure.

Note

• For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	• 25°C {77°F}:1,440 • 120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	• 25°C {77°F}:1,440 • 60°C {140°F}:90

am3zzb00000497

9.Plug welds in the 20 locations in area D shown in the figure and install the hinge reinforcement.

am3zzb00000492

10.Plug welds in the 7 locations in area E shown in the figure.

11.Plug welds in the 4 locations in area F shown in the figure and install the front pillar reinforcement (upper).

am3zzb00000493

12.Cut and join the part to the 2 locations in area G shown in the figure.

am3zzb00000494

13.Plug welds in the 100 locations in area H shown in the figure and install the cabin side frame (outer) (front pillar (outer).

am3zzb00000495

14.Apply the body sealer to the position shown in the figure.

am3zzb00000454

15.Plug welds in the 70 locations in area I shown in the figure.

16.Spot welds in the 38 locations in area J shown in the figure and install the roof panel.

am3zzb00000552