id098008754000

Symbol Mark

am3zzb00000774

Installation Procedure

Side Sill (Front-side)

1.When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.Drill holes for the plug welding before installing the new parts.

3.After temporarily installing new parts, make sure the related parts fit properly.

4.Cut and join the part to area A shown in the figure.

5.Plug welds in the 23 locations in area B shown in the figure and install the cabin side frame (outer) (side sill (outer)).

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Center pillar and side sill component

1.When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2.Drill holes for the plug welding before installing the new parts.

3.After temporarily installing new parts, make sure the related parts fit properly.

4.Apply the weld bond to the positions shown in the figure.

Note

• For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	• 25°C {77°F}:1,440 • 120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	• 25°C {77°F}:1,440 • 60°C {140°F}:90

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5.Plug welds the 8 locations in area A shown in the figure from the interior and install the center pillar (inner).

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6.Plug welds in the 9 locations in area B shown in the figure.

7.Plug welds in the 6 locations in area C shown in the figure and install the side sill reinforcement (rear).

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8.Plug welds in the 48 locations in area D shown in the figure and install the side sill reinforcement (front).

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9.Plug welds in the 28 locations in area E shown in the figure.

10.Plug welds in the 49 locations in area F shown in the figure from the interior and install the center pillar reinforcement.

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11.Apply the weld bond to the positions shown in the figure.

Note

• For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	• 25°C {77°F}:1,440 • 120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	• 25°C {77°F}:1,440 • 60°C {140°F}:90

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12.Plug welds in the 20 locations in area G shown in the figure.

13.Plug welds in the 4 locations in area H shown in the figure and install the hinge reinforcement.

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14.Apply the weld bond to the positions shown in the figure.

Note

• For adhesive agent, use the following recommended agent or equivalent.

Recommended agent	Handleability time (minute)	Hardening time (minute)
ThreeBond 2088E	70	• 25°C {77°F}:1,440 • 120°C {248°F}:60
3M Panel Bonding Adhesive PN 8115	45	• 25°C {77°F}:1,440 • 60°C {140°F}:90

4SD, 5HB (Front Pillar Side)

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4SD

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4SD

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5HB

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5HB

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15.Cut and join the 2 locations in area I shown in the figure.

4SD

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5HB

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16.Align area J shown in the figure of the side frame outer (front pillar outer) with the cut position of the old part and rough cut it.

17.Plug weld the 2 locations in area K shown in the figure.

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18.Repair the end of the dashboard upper panel in the direction of the arrow shown in the figure.

19.Continuous arc weld area L shown in the figure.

Note

• Continuous arc welding of area L is performed at the same time as the ends of the side frame outer (front pillar outer) and the dashboard upper panel.

20.Plug weld the 1 location in area M shown in the figure.

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21.Plug welds in the 142 locations(4SD), 141 locations (5HB) in area N shown in the figure and install the cabin side frame (outer) (front pillar (outer), center pillar (outer) and side sill (outer)).

4SD

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5HB

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