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TRANSMISSION/TRANSAXLE TECHNICAL DATA

TRANSMISSION/TRANSAXLE TECHNICAL DATA

SM2841737

id055000800100



Manual Transaxle

Item

Specification
Manual transaxle oil
Grade
API service GL-4
Viscosity
SAE 75W-80
Capacity (approx. quantity)
1.65 L {1.74 US qt, 1.45 lmp qt}



Gear Thrust Clearance

Measurement location

Specification (mm {IN})

Maximum (mm {IN})
3rd gear
0.257 {0.0101}
0.417 {0.0164}
4th gear
0.325 {0.0128}
0.489 {0.0193}
5th gear
0.192 {0.00756}
0.324 {0.0128}
6th gear
0.262 {0.0103}
0.398 {0.0157}
Secondary 1st gear
0.174 {0.00685}
0.291 {0.0115}
Secondary 2nd gear
0.174 {0.00685}
0.294 {0.0116}



Gear Inner Diameter

Measurement location

Specification (mm {IN})

Maximum (mm {IN})
3rd gear
37.01 {1.4571}
37.02 {1.4575}
4th gear
32.81 {1.2917}
32.82 {1.2921}
5th gear
42.01 {1.6539}
42.02 {1.6543}
6th gear
37.01 {1.4571}
37.02 {1.4575}
Secondary 1st gear
41.512 {1.6343}
41.525 {1.6348}
Secondary 2nd gear
46.534 {1.8320}
46.544 {1.8324}



Gear Sleeve Outer Diameter

Specification (mm {IN})

Minimum (mm {IN})
46.444 {1.8285}
46.434 {1.8281}



Gear Shaft Runout

Measurement location

Maximum (mm {IN})
Primary shaft
0.05 {0.002}
Secondary shaft
0.05 {0.002}



Gear Shaft Outer Diameter

Measurement location

Specification (mm {IN})

Minimum (mm {IN})
Primary shaft
3rd gear assembly part
36.97 {1.4555}
36.96 {1.4551}
4th gear assembly part
32.77 {1.2902}
32.76 {1.2898}
5th gear assembly part
41.97 {1.6524}
41.96 {1.652}
6th gear assembly part
36.97 {1.4555}
36.96 {1.4551}
Secondary shaft
Secondary 1st gear assembly part
41.457 {1.6322}
41.445 {1.6317}
Secondary 2nd gear assembly part
39.276 {1.5463}
39.266 {1.5459}



Synchronizer Clearance

Measurement location

Specification (mm {IN})

Minimum (mm {IN})
Synchronizer ring (1GR)
0.94 {0.037}
0.55 {0.022}
Synchronizer ring (2GR)
0.94 {0.037}
0.55 {0.022}
Synchronizer ring (3GR)
0.97 {0.038}
0.32 {0.013}
Synchronizer ring (4GR)
1.05 {0.0413}
0.40 {0.016}
Synchronizer ring (5GR)
1.15 {0.0453}
0.50 {0.020}
Synchronizer ring (6GR)
1.15 {0.0453}
0.50 {0.020}
Synchronizer ring (reverse)
0.95 {0.037}
0.49 {0.019}



Shift Fork and Clutch Hub Sleeve Clearance

Specification (mm {IN})

Maximum (mm {IN})
0.225 {0.00886}
0.40 {0.016}



Bearing Preload

Item

Specification (N·m {kgf·cm, in·lbf})
differential preload
0.7—1.7 {7.2—17, 6.2—15}



Differential Gear Backlash

Item

Specification (mm {IN})
pinion gear backlash
0.05—0.15 {0.002—0.005}



Adjust Shim Size

Reverse idler gear (mm {IN})

3.150 {0.1240}
3.100 {0.1220}
3.050 {0.1201}
2.950 {0.1161}
2.900 {0.1142}
2.850 {0.1122}
–
–

Primary shaft (mm {IN})

1.550 {0.06102}
1.500 {0.05906}
1.450 {0.05709}
1.400 {0.05512}
1.350 {0.05315}
1.300 {0.05118}
1.250 {0.04921}
1.200 {0.04724}
1.150 {0.04528}
1.100 {0.04331}
1.050 {0.04134}
1.000 {0.03937}
0.950 {0.0374}
0.900 {0.0354}
0.850 {0.0335}
0.800 {0.0315}
0.750 {0.0295}
0.700 {0.0276}
0.650 {0.0256}
–

Secondary shaft (mm {IN})

1.500 {0.05906}
1.450 {0.05709}
1.400 {0.05512}
1.350 {0.05315}
1.300 {0.05118}
1.250 {0.04921}
1.200 {0.04724}
1.150 {0.04528}
1.100 {0.04331}
1.050 {0.04134}
1.000 {0.03937}
0.950 {0.0374}
0.900 {0.0354}
0.850 {0.0335}
0.800 {0.0315}
0.750 {0.0295}
0.700 {0.0276}
–
–
–

Differential (mm {IN})

1.350 {0.05315}
1.300 {0.05118}
1.250 {0.04921}
1.200 {0.04724}
1.150 {0.04528}
1.100 {0.04331}
1.050 {0.04134}
1.000 {0.03937}
0.950 {0.0374}
0.900 {0.0354}
0.850 {0.0335}
0.800 {0.0315}
0.750 {0.0295}
0.700 {0.0276}
0.650 {0.0256}
0.600 {0.0236}
0.550 {0.0217}
0.50 {0.0197}
–
–

Differential thrust washer size (mm {IN})

0.95 {0.037}
0.90 {0.035}
0.85 {0.033}
0.80 {0.031}
0.75 {0.030}
–
–
–