POSITIVE CRANKCASE VENTILATION (PCV) VALVE REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]
POSITIVE CRANKCASE VENTILATION (PCV) VALVE REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (US))]
SM2565784
id0116u0819800
Replacement Part
Gasket
Quantity: 1
Location of use: Oil separator
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Retainer
Quantity: 1
Location of use: PCV valve
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O-ring
Quantity: 1
Location of use: PCV valve
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1.Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(US)])
2.Remove the intake manifold. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (US))].)
3.Remove in the order indicated in the table.
4.Install in the reverse order of removal.
SKYACTIV-G 2.0
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SKYACTIV-G 2.5
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1
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PCV hose
(See PCV Hose Installation Note.)
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2
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Oil separator
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3
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Retainer
(See Retainer Removal Note.)
(See Retainer Installation Note.)
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4
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PCV valve
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Retainer Removal Note
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Caution
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• Be sure to follow the removal procedures below to prevent the leakage of blow-by gas caused by the damage to the tab of the oil separator or the oil separator itself.
1.Insert a flat blade screwdriver with its tip wrapped in a clean cloth into the gap between the retainer and the oil separator as shown in the figure.
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2.Spread the side surface of the retainer outward to dismount it with attention to the tab.
Retainer Installation Note
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Caution
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• Be sure to replace the old retainer with a new one to prevent the escape of blow-by gas. Reinstalling the old retainer will reduce airtightness.
1.Make sure that the retainer alignment mark is directed as shown in the left diagram before installing the retainer to the oil separator.
SKYACTIV-G 2.0
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SKYACTIV-G 2.5
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PCV Hose Installation Note
SKYACTIV-G 2.0
1.Install the end of the PCV hose on the marking side (PCV hose with smaller inner diameter) to the PCV valve.
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SKYACTIV-G 2.5
1.Install the end of the PCV hose on the marking side (PCV hose with the larger inner diameter) to the PCV valve.
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