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02-20-01 – CORROSION OF WHEEL NUT

02-20-01 – CORROSION OF WHEEL NUT

SI121564

TSB NUMBER: 02-20-01

TSB ISSUE DATE

06/02/2020

BULLETIN NOTES

APPLICABLE MODELS / VINS
2019 Mazda2 (Mexico Built) vehicles with VINs in between 3MD DJ**** ** 307899 – 317142 (produced from Sep. 1, 2018 to Jul. 22, 2019)
2017 – 2018 Mazda3 (Japan Built) vehicles with VINs in between JM1 BN **** ** 191040 – 199538 (produced from May 7, 2018 to Oct. 27, 2018)
2018 Mazda3 (Mexico Built) vehicles with VINs in between 3MZ BN **** ** 255004 – 277187 (produced from Sep. 1, 2018 to Dec. 19, 2018)
2019 – 2020 MAZDA3 (Japan Built) vehicles with VINs lower than JM1 BP **** ** 150579 (produced before Aug. 1 , 2019)
2019 – 2020 MAZDA3 (Mexico Built) vehicles
2018 Mazda6 vehicles with VINs in between JM1 GL**** ** 316373 – 333577 (produced from May 7, 2018 to Dec. 1, 2018)
2019 CX-3 vehicles with VINs in between JM1 DK**** ** 406295 – 441849 (produced from May 7, 2018 to Apr. 1, 2019)
2018 – 2019 CX-5 vehicles with VINs in between JM3 KF**** ** 404441 – 542054 (produced from May 7, 2018 to Dec. 1, 2018)
2018 – 2019 CX-9 vehicles with VINs in between JM3 TC**** ** 231724 – 314070 (produced from May 7, 2018 to Dec. 1, 2018)
2018 – 2019 MX-5 vehicles with VINs in between JM1 ND**** ** 206203 – 308245 (produced from May 7, 2018 to Apr. 1, 2019)
2018 – 2019 MX-5 30th anniversay edition vehcles wtih VINs from JM1 ND**** ** 400001.

 

DESCRIPTION

Some vehicles may exhibit corrosion of the wheel nuts. This is caused by torsional stress concentrating on the tip of the wheel nut because of the thin and long shape of the nut, which damages the coating and causes the corrosion. To correct this issue, the width across the flats of the wheel nuts have been changed from 17mm to 21mm.

 

NOTE: This concern only occurs to vehicles with a wheel nut of 17mm width across the flats.

Customers having this concern should have their vehicle repaired using the following repair procedure.
NOTE:
  • On May 1, 2018, Japan produced vehicles starting using 17 mm hex lug nuts instead of 21 mm on the same size thread.
  • On December 3, 2018, there was a switch from 17 mm lug nuts back to 21 mm lug nuts for Mazda6, CX-5 and CX-9 vehicles with the VINS listed below.
Vehicle Starting VIN of switch from 17 mm to 21 mm lug nuts on Dec 3, 2018
Mazda6 M1GL1UM8J1333518
CX-5 JM3KFBEY2K0543197
JM3KFACM5K1542002
JM3KFBDM2K0543540
CX-9 JM3TCACY1K0314028
  • On April 1, 2019, there was a switch from 17 mm lug nuts back to 21 mm lug nuts for CX-3 and MX-5 vehicles with the VINS listed below.
Vehicle Starting VIN of switch from 17 mm to 21 mm lug nuts on Dec 3, 2018
CX-3 JM1DKDB76K0441664
MX-5 JM1NDAC7XK0308207

 

 

REPAIR PROCEDURE

1. Verify customer concern.
2. Replace the wheel nuts with new 21 mm nuts and replace the wheel nut wrench with a modified one according to the instructions on MGSS (WHEEL AND TIRE REMOVAL/INSTALLATION).
NOTE:

  • For Mazda3 5 door HB with Bose audio, replace the 17 mm spare tire bolt with a 21 mm spare tire bolt.
  • If the vehicle is equipped with 17 mm wheel lock set, replace it with a 21 mm wheel lock set and save the 17 mm wheel lock set as it may be collected in the future for inspection.

3. Verify repair.

PARTS INFORMATION

Parts Number Description Qty. Notes
B002-37-160B Nut, Hub 16 or 20 Aluminum wheel
0603-26-161A Nut, Hub 16 or 20 Steel wheel
0000-88-120DPB Wheel Lock 1 21-MM Wheel Locks Set
LD47-69-671 Wrench, Nut, Hub 1 All except Mazda3 (BP) and MX-5 (ND) 30th anniversary edition
LDY7-69-671 Wrench, Nut, Hub 1 Mazda3 (BP) and MX-5 (ND) 30th anniversary edition
DGH9-66-A91 Spare Tire Bolt 1 21 mm spare tire bolt (for Mazda3 5 door HB with Bose audio)

NOTE: Select the corresponding parts according to the GEPC.

 

WARRANTY INFORMATION

NOTE:

  • This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
  • This repair will be covered under Mazda’s New Vehicle Limited Warranty term.
  • Additional diagnostic time cannot be claimed for this repair.

 

Warranty Type 0
Symptom Code 53
Damage Code 9A
Part Number Main Cause B002-37-160B or 0603-26-161A
Quantity 16 or 20
Operation Number / Labor Hours: XXR97XRX / 0.4 Hrs.

NOTE:

  • Claim wheel nut wrench (Qty=1) as a related part.
  • Claim the accessory wheel lock kit 000088120DBP (21 mm hex) as a related part (if the vehicle is equipped with a 17 mm wheel lock set) and save the 17 mm wheel lock set as it may be collected in the future for inspection.
APPLICABLE MODELS / VINS
2019 Mazda2 (Mexico Built) vehicles with VINs in between 3MD DJ**** ** 307899 – 317142 (produced from Sep. 1, 2018 to Jul. 22, 2019)
2017 – 2018 Mazda3 (Japan Built) vehicles with VINs in between JM1 BN **** ** 191040 – 199538 (produced from May 7, 2018 to Oct. 27, 2018)
2018 Mazda3 (Mexico Built) vehicles with VINs in between 3MZ BN **** ** 255004 – 277187 (produced from Sep. 1, 2018 to Dec. 19, 2018)
2019 – 2020 MAZDA3 (Japan Built) vehicles with VINs lower than JM1 BP **** ** 150579 (produced before Aug. 1 , 2019)
2019 – 2020 MAZDA3 (Mexico Built) vehicles
2018 Mazda6 vehicles with VINs in between JM1 GL**** ** 316373 – 333577 (produced from May 7, 2018 to Dec. 1, 2018)
2019 CX-3 vehicles with VINs in between JM1 DK**** ** 406295 – 441849 (produced from May 7, 2018 to Apr. 1, 2019)
2018 – 2019 CX-5 vehicles with VINs in between JM3 KF**** ** 404441 – 542054 (produced from May 7, 2018 to Dec. 1, 2018)
2018 – 2019 CX-9 vehicles with VINs in between JM3 TC**** ** 231724 – 314070 (produced from May 7, 2018 to Dec. 1, 2018)
2018 – 2019 MX-5 vehicles with VINs in between JM1 ND**** ** 206203 – 308245 (produced from May 7, 2018 to Apr. 1, 2019)
2018 – 2019 MX-5 30th anniversay edition vehcles wtih VINs from JM1 ND**** ** 400001.

 

Some vehicles may exhibit corrosion of the wheel nuts. This is caused by torsional stress concentrating on the tip of the wheel nut because of the thin and long shape of the nut, which damages the coating and causes the corrosion. To correct this issue, the width across the flats of the wheel nuts have been changed from 17mm to 21mm.

 

NOTE: This concern only occurs to vehicles with a wheel nut of 17mm width across the flats.

Customers having this concern should have their vehicle repaired using the following repair procedure.
NOTE:
  • On May 1, 2018, Japan produced vehicles starting using 17 mm hex lug nuts instead of 21 mm on the same size thread.
  • On December 3, 2018, there was a switch from 17 mm lug nuts back to 21 mm lug nuts for Mazda6, CX-5 and CX-9 vehicles with the VINS listed below.
Vehicle Starting VIN of switch from 17 mm to 21 mm lug nuts on Dec 3, 2018
Mazda6 M1GL1UM8J1333518
CX-5 JM3KFBEY2K0543197
JM3KFACM5K1542002
JM3KFBDM2K0543540
CX-9 JM3TCACY1K0314028
  • On April 1, 2019, there was a switch from 17 mm lug nuts back to 21 mm lug nuts for CX-3 and MX-5 vehicles with the VINS listed below.
Vehicle Starting VIN of switch from 17 mm to 21 mm lug nuts on Dec 3, 2018
CX-3 JM1DKDB76K0441664
MX-5 JM1NDAC7XK0308207

 

 
1. Verify customer concern.
2. Replace the wheel nuts with new 21 mm nuts and replace the wheel nut wrench with a modified one according to the instructions on MGSS (WHEEL AND TIRE REMOVAL/INSTALLATION).
NOTE:

  • For Mazda3 5 door HB with Bose audio, replace the 17 mm spare tire bolt with a 21 mm spare tire bolt.
  • If the vehicle is equipped with 17 mm wheel lock set, replace it with a 21 mm wheel lock set and save the 17 mm wheel lock set as it may be collected in the future for inspection.

3. Verify repair.

Parts Number Description Qty. Notes
B002-37-160B Nut, Hub 16 or 20 Aluminum wheel
0603-26-161A Nut, Hub 16 or 20 Steel wheel
0000-88-120DPB Wheel Lock 1 21-MM Wheel Locks Set
LD47-69-671 Wrench, Nut, Hub 1 All except Mazda3 (BP) and MX-5 (ND) 30th anniversary edition
LDY7-69-671 Wrench, Nut, Hub 1 Mazda3 (BP) and MX-5 (ND) 30th anniversary edition
DGH9-66-A91 Spare Tire Bolt 1 21 mm spare tire bolt (for Mazda3 5 door HB with Bose audio)

NOTE: Select the corresponding parts according to the GEPC.

 
NOTE:

  • This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
  • This repair will be covered under Mazda’s New Vehicle Limited Warranty term.
  • Additional diagnostic time cannot be claimed for this repair.

 

Warranty Type 0
Symptom Code 53
Damage Code 9A
Part Number Main Cause B002-37-160B or 0603-26-161A
Quantity 16 or 20
Operation Number / Labor Hours: XXR97XRX / 0.4 Hrs.

NOTE:

  • Claim wheel nut wrench (Qty=1) as a related part.
  • Claim the accessory wheel lock kit 000088120DBP (21 mm hex) as a related part (if the vehicle is equipped with a 17 mm wheel lock set) and save the 17 mm wheel lock set as it may be collected in the future for inspection.